Ideal Tridon: Charge Air Cooler (CAC) Connection

Charge Air Cooler (CAC) Connection

Heavy Duty Application — Charge Air Cooler Connection

Optimum sealing solution for all applications
Heavy duty standard products with and without springs
Full range of sizes and materials
Hybrid technology seals in a steady 360 degree pattern in response to pressure and temperatures

Downloads

V-Band And T-Bolt Application Data Sheet

Standard Gear Clamps

Type	Band & Housing Material	Screw Material	Band Width (mm)	Band Thickness (mm)	Screw Size (mm)	Max Torque (N·m)	Salt Spray Hours
Fuel Line Clamp	Carbon	Carbon	9.0	0.80	7.0	2.3	96
Micro-Gear	300 SS	300 SS	7.9	0.56	6.4 (1/4″)	2.3	240
Micro-HT	300 SS	300 SS	7.9	0.60	6.0	2.8	240
Hy-Gear 7/16″	300 SS	410 SS	10.5	0.55	7.0	5.6	240
Hy-Gear 1/2″	300 SS	300 SS	12.7	0.55	7.4 (5/16″)	8.3	240
Hy-Gear 9/16″	300 SS	300 SS	14.3	0.55	7.4 (5/16″)	11.1	240
Pow’r-Gear	300 SS	410 SS	16.0	0.71	9.5 (3/8″)	17.0

Spring Gear Clamp

Type	Band & Housing Material	Screw Material	Band Width (mm)	Band Thickness (mm)	Screw Size (mm)	Max Torque (N·m)	Salt Spray Hours
Micro-Flex 5/16″	300 SS	410 SS	7.9	0.57	6.4 (1/4″)	2.6	200
SmartSeal 7/16″	300 SS	410 SS	12.0	0.55	6.0	5.6	240
SmartSeal 1/2″	300 SS	410 SS	15.0	0.55	7.4 (5/16″)	8.3	240
Flex-Gear 9/16″	300 SS	410 SS	14.3	0.61	7.4 (5/16″)	9.6	240
SmartSeal 9/16″	300 SS	410 SS	16.3	0.66	7.4 (5/16″)	11.1	240
Flex-Gear 5/8″	300 SS	410 SS	16.0	0.70	9.5 (3/8″)	14.1	200
SmartSeal 5/8″	300 SS	410 SS	18.5	0.71	9.5 (3/8″)	17.0	200

T-Bolt Clamp

Type	Band & Housing Material	Screw Material	Band Width (mm)	Band Thickness (mm)	Screw Size (mm)	Max Torque (N·m)	Salt Spray Hours
T-Bolt	300 SS	Carbon	29.5	0.64	11.1 (7/16″)	15.0	240
T-Bolt with channel bridge	300 SS	Carbon	29.5	0.64	11.1 (7/16″)	15.0	240
T-Bolt Square for EGR Cooler	300 SS	Carbon	29.5	1.00	11.1 (7/16″)	15.0	240

Spring T-Bolt Clamp

Type	Band & Housing Material	Screw Material	Band Width (mm)	Band Thickness (mm)	Screw Size (mm)	Max Torque (N·m)	Salt Spray Hours
T-Bolt with Spring	300 SS	Carbon	29.5	0.64	11.1 (7/16″)	15.0	240

V-Band Clamp

Type	Band & Housing Material	Screw Material	Band Width (mm)	Band Thickness (mm)	Screw Size (mm)	Max Torque (N·m)	Salt Spray Hours
V-Band ClamShell	Each V-Band application is unique and specific and we can design products specifically for your application. Contact us for more information.
V-Band Light Duty
V-Band Stamped
V-Band Roll-Formed
V-Band T-Bolt

Standard Gear Clamps

Type	Band & Housing Material	Screw Material	Band Width (in)	Band Thickness (in)	Screw Size (in)	Max Torque (in-lbs)	Salt Spray Hours
Fuel Line Clamp	Carbon	Carbon	0.356	0.031	0.28 (7mm)	20.0	96
Micro-Gear	300 SS	300 SS	0.312	0.022	1/4″	20.0	240
Micro-HT	300 SS	300 SS	0.312	0.022	0.24 (6mm)	25.0	240
NP* 9mm	300 SS	300 SS	0.356	0.024	0.28 (7mm)	40.0	240
Hy-Gear 7/16″	300 SS	410 SS	0.400	0.022	0.28 (7mm)	50.0	240
NP* 12mm	300 SS	300 SS	0.478	0.031	0.28 (7mm)	72.0	240
Hy-Gear 1/2″	300 SS	300 SS	0.500	0.022	5/16″	75.0	240
Hy-Gear 9/16″	300 SS	300 SS	0.562	0.022	5/16″	100.0	240
Pow’r-Gear	300 SS	410 SS	0.630	0.028	3/8″	150.0

Spring Gear Clamp

Type	Band & Housing Material	Screw Material	Band Width (in)	Band Thickness (in)	Screw Size (in)	Max Torque (in-lbs)	Salt Spray Hours
Micro-Flex 5/16″	300 SS	410 SS	0.312	0.024	1/4″	25.0	200
SmartSeal NP* 9mm	300 SS	300 SS	0.478	0.024	0.28 (7mm)	40.0	240
SmartSeal 7/16″	300 SS	410 SS	0.478	0.022	0.28 (7mm)	50.0	240
SmartSeal NP* 12mm	300 SS	300 SS	0.590	0.031	0.28 (7mm)	72.0	240
SmartSeal 1/2″	300 SS	410 SS	0.590	0.023	5/16″	75.0	240
Flex-Gear 9/16″	300 SS	410 SS	0.562	0.024	5/16″	85.0	240
SmartSeal 9/16″	300 SS	410 SS	0.640	0.026	5/16″	100.0	240
Flex-Gear 5/8″	300 SS	410 SS	0.630	0.028	3/8″	125.0	200
SmartSeal 5/8″	300 SS	410 SS	0.730	0.028	3/8″	150.0	200

T-Bolt Clamp

Type	Band & Housing Material	Screw Material	Band Width (in)	Band Thickness (in)	Screw Size (in)	Max Torque (in-lbs)	Salt Spray Hours
T-Bolt	300 SS	Carbon	0.750	0.025	7/16	133.0	240
T-Bolt with channel bridge	300 SS	Carbon	0.750	0.025	7/16	133.0	240
T-Bolt Square for EGR Cooler	300 SS	Carbon	0.750	0.040	7/16	133.0	240

Spring T-Bolt Clamp

Type	Band & Housing Material	Screw Material	Band Width (in)	Band Thickness (in)	Screw Size (in)	Max Torque (in-lbs)	Salt Spray Hours
T-Bolt with Spring	300 SS	Carbon	0.750	0.025	7/16	133.0	240

V-Band Clamp

Type	Band & Housing Material	Screw Material	Band Width (in)	Band Thickness (in)	Screw Size (in)	Max Torque (in-lbs)	Salt Spray Hours
V-Band ClamShell	Each V-Band application is unique and specific and we can design products specifically for your application. Contact us for more information.
V-Band Light Duty
V-Band Stamped
V-Band Roll-Formed
V-Band T-Bolt

* NP = Non Perforated Style Clamp

MaxTorque – This is the maximum torque of the clamp over a steel manderal which provides a constant environment.

Recommended Installation Torque is 50 – 70% of the max torque. This allows for the differences in durometer of the rubber or hose used. Your particular application will vary but should fall within the 50-70% level from max torque.

Specialty and Custom Clamp Offerings
It may be possible to find a suitable clamping product from our current and standardized line of products. However, additional material configurations and custom options are available and if you have a volume OEM application, our engineers would be delighted to work with you and your application to give you the best and most efficient clamp option.